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Wednesday, 28 December 2022

Choosing the best quality air shaft for the manufacturing plant

 

In this manufacturing industry-centric blog, we are going to focus on an important subject, air shaft, its salient features, applications, and how air shaft manufacturer and air shaft suppliers are drawing benefits from the advanced technology. 

At the outset, let's learn the basics of the air shaft. Why this manufacturing tool has assumed importance in various manufacturing companies. 



Learning about Air shaft              

An air shaft is a technically sound device designed for handling unwind and rewind rolls in the processing of web-fed materials. To make our reader better understand the tool, let’s share a few examples of web-fed materials, these include continuous-process printing presses, coaters, laminators, and slitters.        

This device is known in industry circles by various names, including air bars, air mandrels, and air expandable shaft.  

Types of device 

Here are some of the popular varieties of air shaft: 

·         Lug type 

·         Leaf type 

·         Strip type     

Lug type 

These are budget friendly and are available in aluminium, steel, and carbon fiber materials. 

Leaf type      

This type of air shaft is ideal for thin wall cores wherein sensitive and positive gripping is required.   

Strip type  

This type of device has a high strength-to-weight ratio. As a result, substantial weight savings are assured in comparison to traditional aluminum or steel-type air shafts.        

Unique features of the product 

A quality-driven air shaft by a reputed air shaft manufacturer and air shaft suppliers is identified with numerous unique features, these include: 

·         Sturdy design

·         Easy to install and use

·         High tensile strength

·         Resistance to corrosion

·         Abrasion-resistant material

·         Durable

As an owner of a manufacturing company, you are concerned about the quality of production and the downtime that affects production. While eventually buying the product, make sure to measure it on the aforementioned unique features. Otherwise, be ready for untoward downtime.     

Application    

From the basics, let’s now shift our focus to the application of the product. It is used in the manufacturing processes for fitting into a core onto which materials such as paper and plastic film are wound. Coming to the purpose of using an air shaft, when it is fitted onto a core, it can be easily expanded by which a quick attachment can be achieved.

·         Unwinder 

·         Rewinder 

Industrial use 

Many of you might be thinking, which all industries draw benefits from this product. A quality-driven device by air shaft suppliers has found usage in a variety of manufacturing companies. These include:             

·         Packaging 

·         Steel 

·         Paper  

Innovative technology defining the manufacturing of air shaft 

Over the years, the air shaft manufacturing sector has witnessed substantial changes, riding on advancements in technology. Subsequently, air shaft manufacturer is getting benefitted from the continued innovation happening in the sector. Numerous innovative developments are empowering manufacturers to come up with technically sound products, helping end users to get the best production output. 

Conclusion       

We are confident, this blog will expand your knowledge about air shaft and how technology is changing the face of manufacturers. The market is filled with plenty of air shaft manufacturers, only choose a manufacturer which has market credibility and reputation. Never settle for less or inferior quality as eventually, it will impact the product quality and overall output. 

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Thursday, 22 December 2022

Types of Rubbers Used for Rubber Rollers by Rubber Roller Manufacturer

 This blog is going to be different from other industrial rubber roller blogs. We have been covering a wide range of subjects related to industrial rubber rollers, with the hope that these blogs are helping you in expanding your knowledge, especially rubber roller company.  In this blog, we are going highlight various types of rubbers used for manufacturing different types of rubber rollers. 

Every rubber compound has its specific mechanical, chemical, and physical properties. Depending on their industrial requirements, manufacturing companies choose rubber roller for their production process. This blog will highlight the most common rubber compounds used by rubber roller manufacturers.    



Types of rubber compounds used for manufacturing rubber rollers  

Here are the most common rubber compounds popular in the roller manufacturing industry:    

  • Polyurethane rollers 
  • Silicone (VMQ) 
  • Chloroprene rubber rollers   
  • Styrene-Butadiene Rubber Rollers (SBR)
  • Polybutadiene Rubber Rollers (BR)

Polyurethane rollers 

According to industry experts, polyurethane or urethane rollers are one of the most widely used rubber rollers in the roller industry. It's highly rated for its physical properties, making it ideal for manufacturing various types of rubber rollers. Owing to its unique properties, it is possible to develop a variety of blends from different types and proportions. Some of its unique features comprise toughness, high impingement resistance, shock absorption, and fatigue resistance.  

Due to the unique features of polyurethane rubber, it can be designed for hard, tough, high-performance parts, including wheels and rollers, or soft, shock-absorbing applications, like impact-absorbing pads and cushions. Many rubber roller company are drawing benefits from this type of rubber.  

Silicon-based rubber roller (VMQ)       

These types of polymers have a silicon-oxygen chain with groups of methyl, vinyl, and phenyl, in place of a carbon backbone. As far as the salient features are concerned, the silicon-based rollers are identified for having good oxygen, ozone, heat, light, and moisture resistance and excellent release capabilities among others. However, these types of rollers are expensive and have limited mechanical properties.  

Chloroprene (Neoprene) rubber rollers          

Neoprene is essentially a polymer of chloroprene produced from emulsion polymerization.  The presence of chlorine in the polymer chain leads to various properties, including resistance to oxidation, ozone, and oil. This type of rubber has found usage in the roller industry due to its tack and simple-to-construct features. Rubber roller manufacturer use this type of rubber for manufacturing different types of rollers.       

Styrene-butadiene rubber rollers         

This type of rubber is basically a type of copolymer of butadiene with styrene. These are generally copolymerized through emulsion (chain-growth) polymerization (E-SBR). This type of rubber is preferred over others considering its brilliant qualities, including better abrasion, tear, and thermal resistance in comparison to natural rubber.    

Polybutadiene Rubber Rollers (BR)

This type of rubber is produced from the polymerization of a butadiene monomer. According to industry experts, polybutadiene is available in three different categories, category is defined by isomers of butadiene. Coming to its salient features, this type of rubber is identified with good cracking, abrasion, and rolling resistance. However, this roller is prone to ozone degradation.              

Conclusion 

It’s quite evident from research on types of rubbers used for rubber rollers by rubber roller Manufacturers that every rubber is unique and has its distinctive features and applications.     

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Sunday, 11 December 2022

How To Choose A Grinding Machine For Your Manufacturing Facility?

 rubber roller grinding machine is a force multiplier for a manufacturing facility. It is competent to produce a wide range of components made up of different types of materials. Achieving precision in dimension is one of the major functions of machines. Given its benefits, a variety of production companies use it in their production facility. A quality-driven machine is capable of delivering accurate dimensions at a blistering speed. 

Many manufacturers struggle to choose the ideal machine for their facility though the market is filled with rubber rollers suppliers manufacturing and supplying grinding machines. So, what’s the way-out? In this blog, we are going to highlight factors that you as a manufacturer should consider, before placing your final order for the machine. 



How To Choose A Grinding Machine For Your Manufacturing Facility?   

It is absolutely important that you give careful consideration to the factors mentioned below when deciding on the ideal machine. Here are the factors, you should consider before choosing a machine: 

Flexibility 

Flexibility is a crucial factor for a manufacturing company wherein products and components of diverse materials are used, and at the same time, it faces unpredictable production volumes. Here flexibility assumes significance. The rubber roller grinding machine should have the flexibility to be reconfigured and rearranged for a wide range of specifications.     

Precision 

A quality-driven machine is identified as a precision-driven finishing mechanism. Modern machines empower the manufacturer to combine precision with higher metal removal rates. Surface finishing is directly proportional to the degree of accuracy required to be achieved in the rubber roller. A wide range of companies in textile, steel, packaging, rubber roller exporter, etc. requires precision in their rollers.   

Rigidity 

According to industry experts, the overall design and construction of the machine play a significant role when determining the product and materials to be grinded. It is a sensitive machine and requires a defined environment. Before you start using the machine, make sure you have the perfect environment to operate the machine.   

Size of the workpiece 

This is again an important salient feature of a quality-driven rubber roller grinding machine which is widely used by rubber roller suppliers, rubber roller exporter, and a host of manufacturing companies across the globe, including Ahmedabad, India. As far as the dimensions of the machine is concerned, the size of the machine tool depends largely on the specifications of the workpieces. The area of contact required during the cutting process increases which depends on the dimensions of the workpiece.    

Automation 

It has been observed that manually swapping workpieces and tools wastes time and badly impacts productivity. A quality-driven machine works on automation and completes various functions automatically and doesn’t require the intervention of an operator.     

Coolant application 

While choosing a machine, don’t ignore the coolant application linked with the machine. Since a grinding process produces a higher thermal reaction when cutting and grinding workpieces, don’t forget to consider how the chosen applies coolant during the operation process.  

Conclusion

We are confident, this blog will help you choose an ideal machine for your manufacturing plant. Don't compromise the quality of the product. When you have the option to choose the best rubber roller grinding machine, why settle for less?

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Wednesday, 16 November 2022

How To Choose A Printing Rubber Roller For Your Printing Industry?

 In this blog, we are going to highlight about an important product of the printing industry, the printing rubber roller. Our focus here is to help you choose a quality-driven roller for your industry. Why compromise with the quality, when you have the option to choose from the best?       



Types of the printing rubber roller 

As the name indicates, the printing rubber roller is designed for printing applications. Here are a few major types of industry-centric roller: 

  • Gravure printing rollers 
  • Flexo printing rollers 

Gravure printing rollers 

It is one of the most sought-after industrial rollers in the printing industry. As far as its industrial applications are concerned, it is designed for the following applications:         

  • Hi-speed gravure printing machine
  • Lamination machine
  • Printing industries
  • Flexo printing application
  • Nip Rollers

The market is flooded with plenty of industrial rubber roller manufacturer. Choose the manufacturer that holds rich experience as a manufacturer and supplier of the printing rubber roller.     

Unique features of a quality-driven industrial roller 

Your printing business is your identity. It's your brand value that sets you apart from the crowd, subsequently, you deserve a technologically sound and innovative range of printing rubber rollers. Now an important question arises, how would you choose a quality-driven roller? In this section, we are going to highlight the unique features of the product.           

Here are the unique features of the product: 

  • High coefficient of friction 
  • Resistant to scratching and bumping 
  • Compensates for small changes  
  • Durability  
  • High tensile strength  
  • Resistant to wear and tear 
  • Resistant to inclement weather 
  • Sturdy design 
  • Returns to its original shape, if distorted during application       
  • Resistant to chemicals

For in-depth information about the features, we recommend you connect with a prominent industrial rubber roller manufacturer.  

In addition to the unique features mentioned above, you can focus on a few other features while choosing the roller for your printing industry. These include: 

Resistant to chemicals 

For the unaware, this is one of the important features of a quality-driven roller. Do you have any idea, what is resistant to chemicals? It is essentially the ability of a substance to endure a wide range of chemicals. As a result, materials that demonstrate high chemical resistance are less prone to corrosion.                

Resistant to corrosion 

Resistance to corrosion is again an important feature. According to industry experts, it is both the physical and chemical properties of a product. When buying the product, ensure whether the product is resistant to corrosion or not. An inferior quality printing rubber roller bought from an ordinary industrial rubber roller manufacturer is likely to corrode faster. 

Durability 

In simple words, durability is the ability of a product to last a long time without any major deterioration.  The higher the durability, the better it will be for your printing industry. In this sense, it shows whether the product is worth investing.       

Let’s connect for a mutually beneficial partnership 

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credit.

"Excellence means setting benchmarks, without telling others", this adage has been at the center of our corporate strategy. Starting with mere two industrial rollers in the beginning, over the years we have grown to produce more than 100 types of industrial rollers. 

Are you looking for printing rubber rollers? Don’t go further. End your search with Arvind Rubbers.     


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Monday, 7 November 2022

Why should you choose prominent Steel Rollers?

 In this business-centric blog, we are going to focus on steel rollers, their applications, and why manufacturing industries should choose prominent steel rollers manufacturers to buy their products. There are ample reasons to do that. In this blog, we are going to touch on a wide range of subjects.        

The rollers are designed keeping in view their applications in a range of industries. Quality assumes significance here as inferior quality could jeopardize the production process. As a result, companies emphasize the quality of a product. For businesses, it's important to ensure the quality of the product. A meticulously designed roller is energy-efficient, durable, and reliable. In this write-up, our focus would be to highlight the roller and a pneumatic air shaft.         



Unique features of steel rollers

Here are a few features of a roller:                      

  • Premium quality stainless steel is utilized as the base metal     
  • Resistant to fire 
  • Resistant to corrosion and chemicals 
  • Sturdy design 
  • Low maintenance
  • Optimized performance  
  • Durable  

Standard specifications 

The metallic roller is available in a wide range of specifications. The standard specifications that are most sought after by industries include: 

Specification 

  • Length: 100 mm to 6000 mm 
  • Thickness: 12 mm to 15 mm  

The specification may vary from company to company. Few companies also deliver custom-made solutions. 

Industrial applications 

The industry-centric steel roller has found prominence in numerous industries for offering a wide range of applications. Here are a few industries that capitalize on the sturdy roller for scaling their business operation: 

  • Steel
  • Plastic 
  • Paper 
  • Textile   
  • Tyre 
  • Packaging 

Besides, there are plenty of other industries that capitalize on this industrial product to seamlessly operate their production lines. 

Let’s move towards another critical subject of this write-up. The shaft offers quality gripping force. Considering its application, the machine is developed and designed with greater structural strength, at the same time, a powerful expansion mechanism is also ensured. Why this feature? Because such features will help the machine handle the heaviest roll weights at high web speeds.    

Why should you choose credible Steel Rollers Manufacturers?        

From the basics, let's now shift our focus to the major subject of this blog, why should you choose credible Steel Rollers Manufacturers       

Fail-safe operation  

The quality-driven steel rollers by credible Steel Rollers Manufacturers are mechanically sturdy, leading to provide fail-safe operations. As an owner of a manufacturing company, like plastic, textile, or packaging, you require a fail-safe operation. 

Low maintenance cost 

Quality rollers manufactured by leading rubber roller manufacturers require low maintenance. Subsequently, you don't have to allocate a budget for maintenance.      

Low downtime 

Downtime is consistent in inferior-quality steel rollers. Your manufacturing operation suffers. However, it has been observed that when you install rollers procured from established Steel Rollers Manufacturers your plant suffers low downtime.          

Spare parts and accessories of the shaft

There are a host of sophisticated spare parts that are assembled to form a pneumatic air shaft, these include valve, hose assemblies, protection strip, brass inflator end, inflator chuck, rubber nozzle end, continuous rubber, lug, inflator Chuck, split clamp, inflator Gun and standard inflator stem. 

What is a custom-made solution? 

Client’s specific requirements and industry remain at the core of business while working on custom-made solutions. The solution is a bit costly as specific machines and tools are required to manufacture the product. Since it requires the expertise of the highest order and a particular set of machines and tools, only a few hold the competency to deliver custom-made products. You can connect with Arvind Rub-Web Controls Ltd., a globally famous rubber roller manufacturer to get the specific kind of steel rollers.           

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Saturday, 15 October 2022

Importance and Benefits of Core Saver and Core Expander

 In this manufacturing industry-centric blog, we are going to highlight an important product, the Core Saver and Core Expander, their salient features, and how these products benefit different industries. Before we take a deep dive into the subject, it makes sense to learn the basics of the product. This will help readers to connect with the blog.       



Learning about the Core Saver   

The Core Saver is also known as Recor and Core Restorer. Our range has been utilized on large scale in different industries, including Packaging and Plywood. The innovation and research-driven products are custom-made to address the mishandled cores. The product helps make a damaged/ collapsed/ distorted/ elliptical core into a 360-degree in a few minutes 

Unique Features 

The quality-driven product is identified with various unique features, these include:     

  • Lightweight 
  • Simple to use 
    • Restores core in minutes 
  • Powered by Hydraulic Pump 
  • Optional adaptors – 4”, and 6” inches   
  • Robust design 

Being an innovation and research-driven company, Arvind Rub-Web Pvt. Ltd. wholly understands the requirements of clients and continuously streamlines its product range from time to time, including Core Saver. 

Application 

  • For restoration of core size – 3” inches 
  • Load capacity – 10, 150 PSI (700 bar) 

Custom-designed Core Saver 

A few engineering companies hold the expertise to deliver custom-designed solutions. If your manufacturing unit is in need of a custom-designed product, then you need to get in touch with a leading custom-designed solutions provider. Here we would like to recommend that never settle for less or inferior quality. Only buy the product when it fully meets your industrial specifications. Any gap or issue in specifications can hamper the production process and quality. None of the businesses would like to face that scenario.                 

Industry 

In this section, we are going to highlight industries that use the product. A few industries are using the product in their manufacturing operation. These include:       

  • Packaging 
  • Plywood 

For further information, you can connect with a few famous manufacturers in Ahmedabad.     

What is a Core Expander? 

Let’s now shift our focus to another important subject of this blog, the Core Expander. What is a core expander? It is an engineering product that is manually operated. It is designed for paper and film roles with 3” and 6” cores. 

Salient features of a quality-driven Core Expander   

  • It offers a high coefficient of friction  
  • It can swiftly return to its original shape and dimension, even when its shape gets distorted during the manufacturing process   
  • Resistant to chemical substances 
  • It prevents damages that may occur by scratching and bumping   
  • The product has the competency to overcome and compensate for the small changes in machine precision     

Let’s connect for a mutually beneficial collaboration  

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credit.

Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders) air expandable shafts, ink pumps, edge guider, bottom cutting shafts, rubber sleeves, hcp rollers, air expandable shafts, rubber roller grinding machine, and core saver/core restorer among others.

If you are looking for a quality-driven Core Saver and Core Expander, then don’t go further, end your search with Arvind Rubbers.   

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Wednesday, 12 October 2022

How to choose stainless steel rollers for your manufacturing company?

 With the advancement of technology,stainless steel rollers manufacturers feel empowered as the company continued to engineer innovative rollers. As a result, manufacturing industries are getting the latest stainless steel roller.   

In this blog, we are going to focus on this manufacturing industry-centric product. Numerous vital issues and subjects related to the industrial product will be highlighted for the benefit of manufacturing industries that draw advantages from the product. 

So, how to choose a quality-driven stainless steel roller for your manufacturing company?  

Before we take a deep dive into the crucial subject, let’s understand the industrial product in simple language. 



Understanding the stainless steel roller          

For cloth processing machines, ebonite rubber scroll rollers are perfectly fine. Whereas for other web materials, for example, plastic, leather cloth, paper, vinyl, foils, polyester, etc., the ebonite-made rubber rollers are not suitable. Why? Because the rubber roller generates static electricity, at the same time it also damages the web material. Therefore, to overcome these challenges in the manufacturing industry,steel rollers are designed. 

Now the picture is crystal clear. Why do manufacturing companies prefer steel roller over traditional rubber roller?   

Unique features of a quality-driven stainless steel roller 

Your business is your social and corporate identity. You wouldn’t mind spending extra money if you are getting the product of your choice. That meets industry standards and benchmarks. Here are the unique features of the product: 

  • High coefficient of friction 
  • Resistant to scratching and bumping 
  • Compensates for small changes  
  • Durability  
  • High tensile strength  
  • Resistant to wear and tear 
  • Resistant to inclement weather 
  • Sturdy design 
  • Returns to its original shape, if distorted during application       
  • Resistant to chemicals

For further information about the features, you can get in touch with a prominent steel rollers manufacturers. 

Applications 

The stainless steel roller is used for a wide range of applications, including: 

  • Textile bleaches 
  • Dye stuffs 

Besides, the product offers plenty of other applications, you can connect with an established industrial manufacturer for detailed info.      

Industries drawing benefits from the steel roller 

The manufacturing industry-centric steel rollers has found usage in numerous industries, including:         

  • Steel
  • Plastic 
  • Paper 
  • Textile   
  • Tyre 
  • Packaging 

Custom-designed product  

A few manufacturing companies require custom-designed products as their business requirement is specific. Traditional and standard roller designs don’t meet their requirement. So, what’s the way out? Is there any solution for such manufacturers? Yes. To meet the specific requirements of such manufacturers, a few prominent steel rollers manufacturers in Ahmedabad, India hold professional expertise to deliver custom-made solutions. 

How to find a trusted stainless steel scroll roller?

In this era of technology, finding a reputed and trusted scroll roller manufacturer isn’t a big challenge. It is just a click away. Hit google with a relevant keyword, like stainless steel roller in AhmedabadThe search engine will come with tons of results in the form of web pages. Click on the first few pages. Browse the website of the company thoroughly. 

If you have any doubts or questions, you can connect with the customer support team. Only when you are convinced, place your order. Start exploring the innovative range of Arvind Rubbers. The company has created a respectable position in industrial roller manufacturing industry, driven by quality and innovation.                                    

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Tuesday, 27 September 2022

Steel Rollers: Importance and benefits of steel rollers

 The rollers are designed keeping in view their applications in a range of industries. Quality assumes significance here as inferior quality could jeopardize the production process. As a result, companies emphasize the quality of a product. For businesses, it's important to ensure the quality of the product. Meticulously designed steel rollers manufactured by leading steel roller manufacturers are energy-efficient, durable, and reliable. In this write-up, our focus would be to highlight the roller.         



Salient features of steel rollers 

Here are a few salient features of a roller:         

  • Requires less maintenance 
    • Width remains static 
  • Resistant to abrasion 
  • Resistant to chemicals
  • High tensile strength  
  • Resistant to wear and tear 
  • Resistant to scratching and bumping 
  • Excellent coefficient of friction 
  • Quickly compensates for small changes that occur in machine's precision  

For in-depth knowledge, you can connect with a popular spreader roller manufacturer.     

Standard specifications 

The metallic roller is available in a wide range of specifications. The standard specifications that are most sought after by industries include: 

Specification 

  • Length: 100 mm to 6000 mm 
  • Thickness: 12 mm to 15 mm  

The specification may vary from company to company. Few companies also deliver custom-made spreader roller.   

What is a custom-made solution? 

Client’s specific requirements and industry remain at the core of business while working on custom-made stainless steel roller. The solution is a bit costly as specific machines and tools are required to manufacture the product. Since it requires the expertise of the highest order and a particular set of machines and tools, only a few hold the competency to deliver a similar solution.      

Industrial applications 

The industry-centric steel roller has found prominence in numerous industries for offering a wide range of applications. Here are a few industries that capitalize on the sturdy roller for scaling their business operation: 

  • Steel
  • Plastic 
  • Paper 
  • Textile   
  • Tyre 
  • Packaging 

Besides, there are plenty of other industries that capitalize on this industrial product to seamlessly operate their production lines. 

Never settle for quality 

Quality makes all the difference in the production process. Subsequently, it makes sense to buy a product only from some genuine and prominent steel rollers manufacturers. A quality-driven product streamlines production and helps meet production goals. Therefore, being a businessman or someone occupying a senior position in a manufacturing unit, it is your responsibility to ensure that your company procures only genuine bowed rollers from a leading rubber roller manufacturer.     

Custom-made rubber roller     

A few companies hold expertise to deliver custom-made steel rollers. Rich professional experience and state-of-the-art infrastructure combined with the incredible domain expertise of engineers and technicians help famous steel roller manufacturers to design custom-made solutions. 

Production setup varies from one manufacturing company to another. As a result, industrial rollers’   dimensions vary from company to company. In such a scenario, custom-made solutions assume significance.     

In this era of technology, finding a custom-made solution isn’t a big challenge as from your office or home premises, you can find out the leading industrial roller manufacturer that holds the expertise to manufacture custom-made industrial steel rollers. Hit the search engine with a keyword, for example, industrial spreader roller, steel rollers manufacturers in Ahmedabad, India, etc.  

Conclusion   

A genuine spreader roller has the potential to scale your production process, cutting down overhead costs. For a businessman, this is an ideal situation. Money saved is money earned.           


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Wednesday, 7 September 2022

What is a bow roller? How does it help manufacturing industries?

     In this industry-centric blog, we are going to highlight about an important industrial product, the bow expander roller. 

Why bow roller is called so? Since the shape of the product is similar to a bow, it found its name from there. 

In the ensuing sections, we will be covering a lot of important subjects related to the product. This blog will further expand your knowledge about the subject. Industries using the product will draw benefits from the product.         



Design and construction 

To begin with, let’s share a brief about the design and manufacturing of thebowed rollsThe manufacturing-industry-centric product comprises a central beam with a bow in it, while bearings are mounted across the entire roll. At the same time, it is covered with a rubber covering over the bearings. It is also called a spreader roller. 

A bit about the location of the bow expander roller now. As far as their location is concerned, the product is normally located before nipped rollers. That is before and after coating stations, after size presses, before drive points, and in long web runs.        

Types of bowed spreader rollers 

There are numerous types of spreader rolls. The advent of technology and innovation in the field has resulted in many new designs, including: 

  • Bowed roller
  • Concave roller 
  • D-bar 
  • Dual bowed roller 
  • PoS-Z  

How to measure the dimension?                

Considering its shape, many of you might be thinking, how do manufacturing companies measure its dimension? 

According to industry experts, the dimension of the bow is measured by arc height divided by roll width X 100.       

Unique features of the bow roller 

The bowed roll is identified with unique features that set it apart from the crowd. Here are a few unique features of the product:   

  • Requires less maintenance 
  • Width remains static 
  • Resistant to abrasion 
  • Resistant to chemicals
  • High tensile strength  
  • Resistant to wear and tear 
  • Resistant to scratching and bumping 
  • Excellent coefficient of friction 
  • Quickly compensates for small changes that occur in the machine's precision  

Specifications 

The specifications of the bowed spreader rollers vary from company to company, it primarily depends on the type of industry and requirement. Here is the standard specification of the product:          

  • Thickness: 12 mm to 15 mm 
  • Size: 100 mm to 600 mm  

Application 

From the features section, let’s now shift our focus to the application of the product. As the bow expander roller is versatile, it serves many purposes. A quality-driven product offers applications, like reducing slack ends, wiping wrinkles, spreading, slit separation, coating batching, and re-winding among others.    

Industries drawing benefits and advantages from the bow roller   

The bow expander roller is integral to many web handling processes as a result the product has found its use in several industries. These includes:  

  • Textile
  • Plastic
  • Paper
  • Printing 
  • Laminating 
  • Steel 

Never settle for quality 

Quality makes all the difference in the production process. Subsequently, it makes sense to buy a product only from a genuine and prominent manufacturer of bowed rolls. A quality-driven product streamlines production and helps meet production goals. Therefore, being a businessman or someone occupying a senior position in a manufacturing unit, it is your responsibility to ensure that your company procures only genuine bowed rollers from a leading rubber roller manufacturer.         

Conclusion   

A genuine bow expander roller has the potential to scale your production process, cutting down overhead costs. For a businessman, this is an ideal situation for a business. Money saved is money earned.           

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Sunday, 28 August 2022

Rubber roll grinding machine: Importance, benefits, and advantages for manufacturer

 Over the years, the manufacturing industry has witnessed sweeping changes. Machines and technology which were once the core of manufacturing are no more in use as these have become redundant. Instead of helping industry, outdated machines and technology increase production costs. Therefore, the use of the latest technology has assumed significance. 

Roll grinding machine has also changed dramatically in the last few years riding on innovation and modern technology. Popular Roll grinding machine manufacturers in Ahmedabad are also taking advantages of the modern technology. And why not!       

In this manufacturing industry-centric blog, as it has been indicated through introductory lines, we are going to focus on rubber roll grinding machine, its importance, benefits and advantages, etc. 

Before we move forward, it makes sense to learn about the machine which is transforming the rubber roller manufacturing industry across Ahmedabad, India. It help readers to relate better with the content.       



What is a roll grinding machine?     

It is a mechanized machine used in the process of grinding. With an abrasive wheel, the grinding process takes place. Thus abrasive machine acts as the cutting tool. A small chip from the workpiece gets cut by each grain present and embedded in the abrasive wheel’s surface through shear deformation.          

Functions and applications of the grinder may vary from manufacturer to manufacturer although fundamentals remain the same. This machine was developed keeping in view certain tasks and challenges wherein heavy and large workpieces can be loaded for processing.      

Roll length 

The rubber roll grinder has the competency to grind rolls of different lengths and dimensions, ranging from a few centimeters to six meters. The finished product has an incredible finish, ready to be used in a wide range of industries.  Best rubber roller grinding machine India offers an excellence-driven machine.       

Construction of a rubber roll grinder 

As far as the configuration of a rubber roll grinding machine is concerned, it comprises:      

  • Crusher 
  • Blower 
  • Pulverizer 
  • Automatic feeding mechanism 
  • Automatic convey mechanism 
  • Automatic grinding 
  • Automatic screening 
  • Automatic collecting mechanism Water cooling mechanism 
  • Driving system 
  • Electrical control system 
  • Automatic dust removal.

Let’s now for a moment, bring our focus on the construction of a grinder. As far as the external construction is concerned, the industrial grinder comprises: 

  • Bed with a fixture to guide and clamp the workpiece in place 
  • Grinding wheel 
  • Main motor for grinding   

Salient features 

  • No skilled operator required
  • The precision achieved of 30 microns
  • Easy loading and unloading of rollers
  • Time-saving by in-house 
  • Saves transportation time 
  • Special attachment for Grinding wheel dressing 
  • Easy to install and use
  • Dust collector for suction of rubber dust
  • The accuracy achieved by Servo Drives
  • User-friendly HMI Display

Application of the rubber roll grinding machine

This is an incredible machine with plenty of applications, including:  

  • Textile rubber roller Grinding
  • Chambering (crowning)
  • Step down processes

Need for grinding of rubber rollers   

Grinding is an exclusive process. It is carried out to finish workpieces that must yield brilliant surface quality. Means? It means the workpiece must demonstrate low surface roughness and high accuracy of dimension and shape.                                   

Let’s join hands

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credits.

Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core saver/core restorer among others. If you are searching for one of the roll grinding machine manufacturers, then end your search with Arvind Rub-Web Controls Ltd 

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