Choosing the best quality air shaft for the manufacturing plant

 

In this manufacturing industry-centric blog, we are going to focus on an important subject, air shaft, its salient features, applications, and how air shaft manufacturer and air shaft suppliers are drawing benefits from the advanced technology. 

At the outset, let's learn the basics of the air shaft. Why this manufacturing tool has assumed importance in various manufacturing companies. 

Learning about Air shaft              

An air shaft is a technically sound device designed for handling unwind and rewind rolls in the processing of web-fed materials. To make our reader better understand the tool, let’s share a few examples of web-fed materials, these include continuous-process printing presses, coaters, laminators, and slitters.        

This device is known in industry circles by various names, including air bars, air mandrels, and air expandable shaft.  

Types of device 

Here are some of the popular varieties of air shaft: 

·         Lug type 

·         Leaf type 

·         Strip type     

Lug type 

These are budget friendly and are available in aluminium, steel, and carbon fiber materials. 

Leaf type      

This type of air shaft is ideal for thin wall cores wherein sensitive and positive gripping is required.   

Strip type  

This type of device has a high strength-to-weight ratio. As a result, substantial weight savings are assured in comparison to traditional aluminum or steel-type air shafts.        

Unique features of the product 

A quality-driven air shaft by a reputed air shaft manufacturer and air shaft suppliers is identified with numerous unique features, these include: 

·         Sturdy design

·         Easy to install and use

·         High tensile strength

·         Resistance to corrosion

·         Abrasion-resistant material

·         Durable

As an owner of a manufacturing company, you are concerned about the quality of production and the downtime that affects production. While eventually buying the product, make sure to measure it on the aforementioned unique features. Otherwise, be ready for untoward downtime.     

Application    

From the basics, let’s now shift our focus to the application of the product. It is used in the manufacturing processes for fitting into a core onto which materials such as paper and plastic film are wound. Coming to the purpose of using an air shaft, when it is fitted onto a core, it can be easily expanded by which a quick attachment can be achieved.

·         Unwinder 

·         Rewinder 

Industrial use 

Many of you might be thinking, which all industries draw benefits from this product. A quality-driven device by air shaft suppliers has found usage in a variety of manufacturing companies. These include:             

·         Packaging 

·         Steel 

·         Paper  

Innovative technology defining the manufacturing of air shaft 

Over the years, the air shaft manufacturing sector has witnessed substantial changes, riding on advancements in technology. Subsequently, air shaft manufacturer is getting benefitted from the continued innovation happening in the sector. Numerous innovative developments are empowering manufacturers to come up with technically sound products, helping end users to get the best production output. 

Conclusion       

We are confident, this blog will expand your knowledge about air shaft and how technology is changing the face of manufacturers. The market is filled with plenty of air shaft manufacturers, only choose a manufacturer which has market credibility and reputation. Never settle for less or inferior quality as eventually, it will impact the product quality and overall output. 

Read More

Types of Rubbers Used for Rubber Rollers by Rubber Roller Manufacturer

 This blog is going to be different from other industrial rubber roller blogs. We have been covering a wide range of subjects related to industrial rubber rollers, with the hope that these blogs are helping you in expanding your knowledge, especially rubber roller company.  In this blog, we are going highlight various types of rubbers used for manufacturing different types of rubber rollers. 

Every rubber compound has its specific mechanical, chemical, and physical properties. Depending on their industrial requirements, manufacturing companies choose rubber roller for their production process. This blog will highlight the most common rubber compounds used by rubber roller manufacturers.    

Types of rubber compounds used for manufacturing rubber rollers  

Here are the most common rubber compounds popular in the roller manufacturing industry:    

• Polyurethane rollers 
• Silicone (VMQ) 
• Chloroprene rubber rollers   
• Styrene-Butadiene Rubber Rollers (SBR)
• Polybutadiene Rubber Rollers (BR)

Polyurethane rollers 

According to industry experts, polyurethane or urethane rollers are one of the most widely used rubber rollers in the roller industry. It's highly rated for its physical properties, making it ideal for manufacturing various types of rubber rollers. Owing to its unique properties, it is possible to develop a variety of blends from different types and proportions. Some of its unique features comprise toughness, high impingement resistance, shock absorption, and fatigue resistance.  

Due to the unique features of polyurethane rubber, it can be designed for hard, tough, high-performance parts, including wheels and rollers, or soft, shock-absorbing applications, like impact-absorbing pads and cushions. Many rubber roller company are drawing benefits from this type of rubber.  

Silicon-based rubber roller (VMQ)       

These types of polymers have a silicon-oxygen chain with groups of methyl, vinyl, and phenyl, in place of a carbon backbone. As far as the salient features are concerned, the silicon-based rollers are identified for having good oxygen, ozone, heat, light, and moisture resistance and excellent release capabilities among others. However, these types of rollers are expensive and have limited mechanical properties.  

Chloroprene (Neoprene) rubber rollers          

Neoprene is essentially a polymer of chloroprene produced from emulsion polymerization.  The presence of chlorine in the polymer chain leads to various properties, including resistance to oxidation, ozone, and oil. This type of rubber has found usage in the roller industry due to its tack and simple-to-construct features. Rubber roller manufacturer use this type of rubber for manufacturing different types of rollers.       

Styrene-butadiene rubber rollers         

This type of rubber is basically a type of copolymer of butadiene with styrene. These are generally copolymerized through emulsion (chain-growth) polymerization (E-SBR). This type of rubber is preferred over others considering its brilliant qualities, including better abrasion, tear, and thermal resistance in comparison to natural rubber.    

Polybutadiene Rubber Rollers (BR)

This type of rubber is produced from the polymerization of a butadiene monomer. According to industry experts, polybutadiene is available in three different categories, category is defined by isomers of butadiene. Coming to its salient features, this type of rubber is identified with good cracking, abrasion, and rolling resistance. However, this roller is prone to ozone degradation.              

Conclusion 

It’s quite evident from research on types of rubbers used for rubber rollers by rubber roller Manufacturers that every rubber is unique and has its distinctive features and applications.     

Read More

How To Choose A Grinding Machine For Your Manufacturing Facility?

 A rubber roller grinding machine is a force multiplier for a manufacturing facility. It is competent to produce a wide range of components made up of different types of materials. Achieving precision in dimension is one of the major functions of machines. Given its benefits, a variety of production companies use it in their production facility. A quality-driven machine is capable of delivering accurate dimensions at a blistering speed. 

Many manufacturers struggle to choose the ideal machine for their facility though the market is filled with rubber rollers suppliers manufacturing and supplying grinding machines. So, what’s the way-out? In this blog, we are going to highlight factors that you as a manufacturer should consider, before placing your final order for the machine. 

How To Choose A Grinding Machine For Your Manufacturing Facility?   

It is absolutely important that you give careful consideration to the factors mentioned below when deciding on the ideal machine. Here are the factors, you should consider before choosing a machine: 

Flexibility 

Flexibility is a crucial factor for a manufacturing company wherein products and components of diverse materials are used, and at the same time, it faces unpredictable production volumes. Here flexibility assumes significance. The rubber roller grinding machine should have the flexibility to be reconfigured and rearranged for a wide range of specifications.     

Precision 

A quality-driven machine is identified as a precision-driven finishing mechanism. Modern machines empower the manufacturer to combine precision with higher metal removal rates. Surface finishing is directly proportional to the degree of accuracy required to be achieved in the rubber roller. A wide range of companies in textile, steel, packaging, rubber roller exporter, etc. requires precision in their rollers.   

Rigidity 

According to industry experts, the overall design and construction of the machine play a significant role when determining the product and materials to be grinded. It is a sensitive machine and requires a defined environment. Before you start using the machine, make sure you have the perfect environment to operate the machine.   

Size of the workpiece 

This is again an important salient feature of a quality-driven rubber roller grinding machine which is widely used by rubber roller suppliers, rubber roller exporter, and a host of manufacturing companies across the globe, including Ahmedabad, India. As far as the dimensions of the machine is concerned, the size of the machine tool depends largely on the specifications of the workpieces. The area of contact required during the cutting process increases which depends on the dimensions of the workpiece.    

Automation 

It has been observed that manually swapping workpieces and tools wastes time and badly impacts productivity. A quality-driven machine works on automation and completes various functions automatically and doesn’t require the intervention of an operator.     

Coolant application 

While choosing a machine, don’t ignore the coolant application linked with the machine. Since a grinding process produces a higher thermal reaction when cutting and grinding workpieces, don’t forget to consider how the chosen applies coolant during the operation process.  

Conclusion

We are confident, this blog will help you choose an ideal machine for your manufacturing plant. Don't compromise the quality of the product. When you have the option to choose the best rubber roller grinding machine, why settle for less?

Read More