Industrial Rubber rollers are transforming the manufacturing sector

Before making a deep-dive into the all important industrial rubber rollers’ subject, it assumes significance to understand the fundamentals of the rubber roller.

Understanding the rubber rollers  

A rubber roller in plain term can be defined as the sheet or coating of an elastic rubber covering the core made out of sturdy metal. Core metal depends on the application and industry. Ever rising market competition has compelled the manufacturing sector to employ premium quality rollers. In the long run quality pays dividend though bit expensive.

            

Salient features of rubber rollers

The industrial rubber rollers aren’t any kind of simple rubber rollers. These are identified with a variety of unique features:     

• Sturdy core metal and covering
• High coefficient of friction
• Resistant to acids and chemicals
• Resistant to harsh weather
• High tensile strength
• Prevents damage caused by scratching and bumping
• Durable

Uniform surface and precision driven cambering further elevates the salient features. Just a humble reminder – these salient features aren’t incorporated here for academic purpose. While making a purchase order, ensure that the rubber roller manufacturers finalized by you as a businessman demonstrates the above salient features. Mediocre quality wreaks havoc on the production cycle. As a businessman, it’s a precarious situation. And it’s totally avoidable.                   

Application

The rubber rollers are being employed in diverse manufacturing industries to perform various applications flawlessly, including:

• Gravure printing (Printing)
• Flexo graphic printing (Printing)
• Solventless lamination (Lamination)
• Solvent-based lamination (Lamination)
• Extrusion lamination (Hard chrome plated rollers)
• Adhesive coating (Hard chrome plated rollers)
• Tape line / Woven sack (Silicon rollers)
• Blown film line(Silicon rollers)
• Bopp/polyester line (Palletizer rollers)
• Pelletize machine(Palletizer rollers)

Industrial use      

The rubber roller has proved out to be a boon for different manufacturing processes. Owing to its efficiency, it’s being leveraged in several manufacturing industries, including textile, packaging, tyre, and paper among others.

Source: https://arvindrubber.wordpress.com/2021/05/19/rubber-rollers-are-a-boon-to-manufacturing-industry/

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Significance of Flexographic Printing Sleeves and Rubber Roller Sleeves

Understanding the Flexographic Printing Sleeves    

The industries cutting across domains are leveraging Flexographic Printing Sleeves for a range of purposes. It’s being used to mount printing plates on it. The printing plates are mounted on a specific plate, the flexo plate sleeves. These are floated on top of the air mandrel with the support of compressed air. In the past, flexographic printing plates were mounted on top of the cylinders. However, since the plates were not interchangeable, at the same time, using multiple cylinders for numerous jobs was leading to high costs. Storage posed another challenge. Considering all these challenges, flexo printing sleeves were engineered.  

Advantage                         

Developed using the latest technology, the flexo printing sleeves are easily floated on and off the air mandrels. Keeping in view its several advantages, the sleeve has been appropriately called plate carriers, plate sleeves, or press sleeves. As far as industrial significance is considered, Flexo Printing is being used in the converting industry on a large scale for printing plastic materials for packaging. In order to achieve maximum efficiency, it produces large rolls of material. Which are then slit down with the help of slitting machines.      

Understanding the Rubber Roller Sleeves        

The industrial Rubber Roller Sleeves are acknowledged in the industrial corridors for reducing the changing time drastically. Companies don’t require a skilled person or technician to use and install the Rubber Roller Sleeves. Being light in weight makes the product transportation friendly. Since it can be stored vertically, doesn’t require too much space. Depending upon the requirement, the sleeve is available in different coating materials.     

Unique features

The Rubber Roller Sleeves are identified with a few salient features, including:

• Conventional and specialty rubber coating
• Anti-static
• Resistance to metal erosion
• Steel mandrel for grinding the sleeve
• Saves changeover time drastically
• Light weight
• Easy to install
• Vertical storage saves transportation cost and storage space
• Uniform surface
• Sturdy material
• High tensile strength
• Inclement weather resistant    
• Durable

Application

The premium quality Rubber Roller Sleeves are being leveraged upon for a wide range of applications, including:

• Roto Gravure printing
• Solvent less lamination
• Solvent base lamination
• Flexographic printing

Besides, it’s being used in adhesive coating and ESA Printing!

Custom-built designs

Flexographic Printing Sleeves and Rubber Roller Manufacturer, India produce standard products for industrial use! A few prominent manufacturers are equipped with technical competency to offer custom-built designs.

Anybody can offer custom-built solutions? Offering custom-built solutions isn't a cakewalk. Massive infrastructure and expertise are required to offer custom-built designs. Arvind Rub-Web Controls Ltd. takes pride in its state-of-the-art manufacturing facility – 1,35,000+ sq.ft equipped with the requisite machines and tools.     

Arvind Rub-Web Controls Ltd. is a benchmark setter manufacturer offering a wide range of Flexographic Printing Sleeves and Rubber Roller Sleeves. Backed with four decades of unmatched professional experience, the company offers custom-built designs. Expert technicians and engineers collaborate with the client's team to understand their industrial requirements. Specifications are evaluated. Subsequently, a custom-built design is proposed.

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