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Thursday, 23 June 2022

How do spreader rubber rollers help manufacturing industries?

 This is going to be an exciting blog for industry people, particularly the manufacturing industry wherein a wide gamut of industrial grooved rubber rollers, and spreader roller are used. Over the years, this product has become an integral part of numerous manufacturing industries as it comes with incredible properties and features. Before we move further and take a deep dive into the crucial subject, it makes sense to learn about the product in simple language.

What is a grooved roller? Why manufacturing industry gives emphasis on grooved rollers?   

As the name suggests, this is essentially an industrial rubber roller with distinctive groove patterns on the rubber surface. Why groove pattern? Coming to the significance of the groove, the grove pattern facilitates in the development of cushioning and resonance features. Owing to its distinctive features, the grooved roller is compatible to handle delicate films. Furthermore, this incredible feature of the grooved roller helps in the process of wrinkle removal, at the same time doesn't cause any damage to the product.        



Choose the design that suits your industry       

From the fundamentals, let’s now shift our focus to design and dimension. Every manufacturing industry has its specific requirements. That’s why size and dimensions matter. Precision should never be compromised, come what may. The grooved rollers are available in a wide range of designs and dimensions. Choose the product that suits your industrial requirement. Spiral and straight grooved rollers are admired in industry circles for amazing features and properties.A few prominent manufacturers in Ahmedabad, India are manufacturing and supplying a wide range of spreader rollerr and grooved roller. For in-depth information, you can get in touch with Arvind Rub-Web Controls Ltd., a leading manufacturer of rubber rollers in Ahmedabad, India.                                

Properties    

A quality-driven grooved roller is identified with numerous properties. When planning to buy the roller for your manufacturing plant, give stress to these properties:            

  • Resistant to wear and tear
  • Returns to its original shape, if distorted during application
  • Resistant to chemicals
  • Resistant to scratching and bumping
  • High tensile strength
  • High coefficient of friction
  • Speedily compensates for small changes that occur in machines precision

Salient feature 

The industry-centric grooved rubber rollers are designed to fulfill a wide range of manufacturing applications. And it can’t be imagined without the quality-focused, grooved rollers. Here is a list of salient features:     

  • Low maintenance
  • Durable
  • Dimensionally accurate
  • Sturdy material
  • Skilled labor not required to use

Furthermore, the product is easy to install. You don’t require any specific training and orientation to install the product. Anyone from your workforce can install the product with ease.    

Applications

Many relevant issues have been discussed and highlighted. Here is a list of applications performed by the grooved rollers:

Surface grinding of all dimeter & bearing

  • High-speed flexographic printing machine
  • Coating machines
  • Film plant
  • Spreading
  • Non-slipping

Industrial use 

The manufacturing industry-specific roller grooved rollers are employed in the following industries:     

  • Packaging
  • Paper

Let’s join hands for a mutually beneficial partnership.  

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credit.

Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, grooved rubber roller, air expandable shaft, rubber roller grinding machine, and core saver/core restorer among others.

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Sunday, 5 June 2022

Various applications of Quick change sleeve

What is a quick change sleeve? Why do manufacturing companies pay importance to flexo printing sleeves? These and a host of other important questions will be addressed in this business-centric blog.

Before we move forward, it makes sense to learn about the product.

Learning about flexographic printing sleeves

It is basically a cylindrical industrial object that is manufactured by using industrial rubber. The sleeves are basically used in replacement of conventional rollers. Rubber-made cylindrical material is applied on mandrels which are made up of metal, a seamless pipe kind of structure with a compressed air inlet at one end.

Salient features of flexo sleeve

  • Resistant to erosion prevents damage to the metal shell
  • Since it is light in weight, saves transportation cost
  • Storage doesn’t pose any problem as it can be stored vertically. As a result, you save storage area
  • Less maintenance
  • Brilliant printing quality
  • Durable

Applications

The high performance sleeves are ideal for printing solutions, applications comprises:    

  • Roto Gravure Printing (impression sleeve)
  • Solvent less lamination
  • solvent based lamination
  • Flexo graphic printing (steno sleeve)
  • Adhesive coating
  • Printing industry
  • ESA printing (electrostatically assisted)

 

Technical specifications

Thickness - Sleeves with 1.5 to 2.0 mm thickness

Coating - Suitable conventional and specialty rubber coating of 3 to 25 mm thickness

Steel mandrel - for grinding the sleeve

Inside diameter - As required

Finish diameter - Up to 300 mm

Length - up to 3000 mm

Type of coating and hardness 

The hardness of quick-change sleeve depends on the type of coating applied. For your information and to expand your knowledge, we are encapsulating a table with the type of coating and hardness: 

Type of Coating

Hardness

Nitrile Rubber

30 – 95

Neoprene Rubber

40 – 95

Hypalone Rubber

40 – 80

Silicone Rubber

35 – 75

Ebonite Rubber                                                                                                                        

100

 

What are the competitive benefits of flexographic printing sleeves?

The technology-driven product provides amazing competitive advantages to the end-user, given its design and applications. Consequently, enabling production lines to fulfill the goals.  Some of its benefits for the industry comprise saving change over time, being lightweight, and can be stored vertically. At the same time, it is cost-effective. As a businessman, you look for flexo printing sleeves that offer benefits and are affordable.

While using the product, your team doesn't need to remove the bearings of the mother mandrel. This leads to brilliant output consistently.

Industry

A premium quality quick change sleeve significantly transforms the production process in the packaging industry setup.

Custom-designed flexographic printing sleeves

In a certain production setup, the standard quick-change sleeve fails to get integrated. Compromising on dimensions will harm the production setup. So, what’s the solution? In such a case choose a custom-designed product. How to get the custom-designed product? That’s an obvious question that crosses our minds? What’s the solution?

Custom-made high quality products are the ones that are created and modified keeping in view the specific specifications and dimensions of a client by a leading sleeve manufacturer.

A few rubber roller manufacturers in Ahmedabad, India hold the expertise to deliver custom-designed quick-change sleeves. Arvind Rub-Web Controls Ltd. has been trusted by many clients to get custom-designed solutions.

Conclusion

Quality is the key. Never downplay the importance of quality. Only buy a quality-driven product from an established manufacturer.

Join hands with Arvind Rub-Web Controls

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credits.

Our quality-focused, industry-centric product range includes industrial rubber rollers, metal rollers, bow rollers, rubber grooved rollers, air expandable shaft, ink pumps, edge guider, bottom cutting shaft, quick change sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core saver among others

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