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Tuesday, 22 March 2022

What is a Rubber Roller, and its Benefit for Manufacturing Industries?

In this industry-centric blog, we will be focusing on an important industrial product, the rubber roller, its benefits and advantages, and rubber roller manufacturer among others.

Over the years technology has evolved a lot, helping manufacturing companies to streamline their production process and get better. Rubber rolls manufacturing hasn’t remained unaffected. Over time, it has also changed.

At the outset, it makes sense to understand the basics of the product. It will help us to connect with the blog better.

rubber roller manufacturer

Learning about the rubber roller

Simply put, a rubber roller is a product consisting of an inner round shaft made of iron, steel, aluminum, alloy, or carbon fiber. This scientifically designed roller is covered by an outer layer of elastomer compounds. As far as the outer layer is concerned, it is generally manufactured from a polymer, like polyurethane, silicone, EPDM, neoprene, and natural rubber. A famous rubber roller manufacturer has expertise in the product.   

Salient features of the product

This product is identified with numerous salient features, including: 

  • It offers a high coefficient of friction
  • It can swiftly return to its original shape and dimension, even when its shape gets distorted during the manufacturing process
  • Resistant to chemical substances
  • It acts as a shield and protects the roller core and shaft
  • It prevents damages that may occur by scratching and bumping
  • The product has the competency to overcome and compensate for the small changes in machine precision

For further information, you can connect with any leading or famous rubber roller manufacturer in Ahmedabad.

Furthermore, the product also offers the following properties:

  • As a dielectric
  • As an insulator
  • As a conductor
  • As a semiconductor
  • As a high-release material

 

Physical properties and other characteristics of rubber rolls

According to experts, the product is identified with numerous physical properties and characteristics. It occurs due to the molecular structure. Rubbers are fundamentally polymers with high elastic nature, the result of crosslinking of long polymer chains into amorphous structures. Their molecular structure helps them resist any kind of damage during application. Therefore, it is a durable product.

Hardness: The harder the surface of the rubber rolls, the tougher it is to compress or penetrate or distort. Also, it resists any attempt to deform it during application.         

Abrasion resistance: It is an abrasion-resistant product.

Impact resistance: This product repels any kind of impact due to a sudden fall or hit. The elasticity of the rubber material makes it possible.

Compression set: The product shows a high compression set during application. Low compression set means, it will lose resiliency fast.

Tear strength: This is again an important property of the product. It shows the competency of the rubber lining to endure the application of tensile forces. 

Endures low temperature: The product is tailor-made to endure low temperature and therefore protects itself from becoming brittle.

Aging resistance: Over time, due to use, the product loses strength and elasticity. However, an excellent product depicts high aging resistance. Thus, it has high durability. 

Industrial applications

Let’s now move towards the applications. 

  • Gravure printing (Printing)
  • Flexo graphic printing (Printing)
  • Solventless lamination (Lamination)
  • Solvent-based lamination (Lamination)
  • Extrusion lamination (Hard chrome plated rollers)
  • Adhesive coating (Hard chrome plated rollers)
  • Tape line / Woven sack (Silicon rollers)
  • Blown film line (Silicon rollers)
  • Bopp/polyester line (Palletizer rollers)
  • Pelletizer machine (Palletizer rollers)

A rubber roller manufacturer with modern facilities delivers quality driven rubber rolls.   

Industries using the product

The rubber rolls are used in numerous industries, including:

  • Packaging
  • Paper
  • Plywood
  • Tyre
  • Steel

A leading rubber roller manufacturer has the competency to deliver your industry-centric product.

Join hands with Arvind Rub-Web Controls

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credits.

Our quality-focused, industry-centric product range includes industrial rubber rollers, metal rollers, bow rollers, air expandable shaft, ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core saver among others.

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Tuesday, 8 March 2022

What are Air Chucks, their applications?

The tiny yet important engineering product, Air Chucks offers a wide range of applications for numerous industries. In this business-centric blog, we will focus on a few important subjects directly related to the product.  

At the outset, it makes sense to learn about the product in simple language.

 

Understanding Air Chucks      

The small yet important machine is a holding component that has the competency to grasp a wide range of centers in manufacturing processes. 

Mount it on the shaft with ease! Coming to its installation, and detachment, any employee can easily install and commission the product. You don’t require any professional training to use the product. Similarly, the product can be easily detached when worn out.  

The quality of the product can be examined from its competency of core grip for light and heavy load. This product provides a simple and lightweight solution for a core holding. It easily mounts on the shaft and ensures that the core remains damage-free. A few trading companies offer quality-driven products in India.

In the following sections, we will be highlighting its features and applications among others.  

Salient features of the product

This industry-centric product is identified with a few salient features. These include: 

  • Sturdy design 
  • Lightweight solution for a core holding 
  • Quick changeover 
  • Low maintenance 
  • Easy mounting on the shaft

Furthermore, the product is safe to use as it causes damage to the centers.   

Applications 

Talking about the application, this product has been designed for an exclusive range of applications, including: 

  • Rotogravure 
  • Flexographic machines 
  • Rewinder machines 
  • Unwinder machines   

In addition to the above applications, the vital product is also suitable for low force activity.    

Industries benefiting from the product  

The product is designed for a wide range of industries. A few prominent industries include:   

  • Packaging 
  • Textile 
  • Paper 
  • Plywood 

How do industry air chucks help the paper industry?  

With a movable head and a rubber base, the product provides excellent stability during applications. To manufacture paper from the pulp, air chucks are required. Base material pulp is subjected to a wide range of chemical and mechanical processes, before eventually turning into sheets.          

It includes the wood, chemical, and mechanical procedure that turns wood into sheets of paper.  

Quality Control 

Quality makes all the difference in the manufacturing realm as it directly impacts the production and in turn business goals. Therefore, as a manufacturer, if you are planning to enter into export and become a leading exporter of air chucks, then emphasize quality. By implementing a robust "Quality Control Policy", you can ensure the quality of your range of products.  Market understanding plays a role in maintaining the quality standards of the product.   

Customization 

Industry air chucks  

Industry Air Chucks are available in various standard specifications. Furthermore, a few companies offer customization services. If your industry requires special kinds of dimensions, specifications of industry air chucks, then you require customization solutions.

Do you have any idea about it? What is a customization solution? Solutions that are specially designed for an industry or made according to the requirements of a customer are called customized solutions. 

In this era of technology, finding a customized solution isn’t far away. It is just a click away. In this sense, hit the google search engine with a few keywords.

Search engine will show page results, browse these pages and read the website comprehensibly. In case, there’s any doubt, speak with the customer care or concerned department. However, we recommend that never compromise with the quality. Only buy from an established company. 

Connect with the market leader   

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credits.

Our product range includes industrial rubber rollers, bow rollers, air expandable shaft, ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core savers.

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