What and why of the air shaft?

Why do manufacturing companies rely on air shafts? It is a mechanized device that is helping a wide range of manufacturing companies to meet their different production line objectives and challenges. In this brief and important blog, we are going to focus on key subjects that impact the machine.

Air shaft manufacturers across India, including Ahmedabad, Gujarat are leveraging modern technology and machinery to deliver quality-centric airshafts.

Learn the basics of the machine

What is this machine all about? Why do companies impart excessive importance to these industrial devices?

Industrial applications of the machine

In this section, we are going to focus on the industrial applications of the technically sound device. Manufacturing companies galore use the machine in their numerous manufacturing processes. It is a device designed and manufactured for handling winding reels in the processing of web-fed materials.  Here the example of the printing press assumes significance and aptly suits the machine.

The mechanical device is being relied on in various production lines for fitting into a core onto which material, for example, paper, card, and plastic film are wound. The airshaft has been endowed with amazing properties and features. Once it is applied into a core, the machine has the capability to get expanded, when required. Subsequently, realizing a quick and firm attachment.  In addition, the machine can be easily deflated. This property helps swift and easy withdrawal of the shaft, once the winding of the product gets completed.

Winding and unwinding of rolls: Innovative design lends another excellent feature. The device is perfect for mounting onto bearing housings to facilitate the winding and unwind of rolls of stock material.

Minimum downtime: The device needs a minimum of equipment downtime. Therefore, doesn’t impact the production line.

Efficient to grip the core: This is another amazing benefit of the machine. It has the efficiency to grip the core, at the same time prevents any kind of damage at the same time gives a positive interface to manage and control the web via motors & brakes.

Material

Types of air shafts and manufacturing process

The device’s raw material varies from air shaft manufacturer to air shaft manufacturer.

Keeping in view the demands and requirements of various manufacturing industries and processes, air shaft manufacturers are developing different types of devices. These includes:

• Mechanical Shaft
• Quick Lock Shafts
• Multi Tube Shafts
• Air Expandable Shaft

These could be either lug type or strip type.

Machines

The mechanical device is suitable for different types of converting machines, for instance slitting machines or slitter rewinder. As far as, its application is concerned, the machine is being used to cut or slit large rolls of material.

Material

In general, these devices are manufactured using two types of metals:

• Steel
• Aluminum

Besides, carbon fiber air shafts are also available in the market. The high-end shaft offers astonishing features

Industry

The air shaft is being used in:

• Packaging
• Steel
• Paper

Are you searching for an air shaft manufacturer? End your search with Arvind Rub-Web Controls Ltd.

Let’s connect for a mutually beneficial partnership

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credits.

"Excellence means setting benchmarks, without telling others", this adage has been at the center of our corporate strategy. Starting with mere two industrial rollers in the beginning, over the years, we have thrived from the wealth of experience and now boast of 100+ product range and presence in 52+ countries!

Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, and core saver/core restorer among others.

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Modern printing rubber rollers are increasing production

Companies cutting across domains are emphasizing the use of printing rubber rollers of premium quality since similar features enhance production, at the same time cutting down production costs. In this short, yet important blog, we are going to highlight a few important subjects that hold importance for rubber roller manufacturers, suppliers, and industry users.

Before we make deep dive into the subject, it’s important to learn about the basics of rubber rollers.

What is a rubber roller?

A wide range of industries across the globe carries out numerous applications using a rubber roller. So, what is a rubber roller? According to industry experts, a rubber roller is a round shaft that is made of steel, aluminum, carbon, or a host of other composite materials. This metallic shaft has an elastic covering. The industrial rollers are of numerous types, depend largely on applications and industry. 

Learning about printing rubber roller

As the name suggests, the printing rubber roller is custom-made for the printing industry. The sophisticated rollers are speedily changing the dynamics of the printing industry. Ruthless market competition is also strengthening the industry as printing rubber roller manufacturers are combining innovation with technology. Such things are good for the industry as competition leads to excellence in quality. 

Using flawless CNC lathe machines, premium quality raw material and professional expertise of engineers and technicians, printing rubber roller manufacturers produce an excellent quality product. A covering of specially formulated rubber further enhances the quality and durability of the product. 

Unique features

A premium quality roller has numerous distinct features. These features set it apart from the crowd, including: 

• Returns to its original shape, if distorted during application
• Resistant to chemicals and acids
• High tensile strength
• Resistant to wear and tear
• Resistant to scratching and bumping
• High coefficient of friction
• Swiftly compensates to small changes that occur in machines precision

While placing your order, don’t forget to ensure features of the product you are procuring

Applications

The industry-centric rollers have found usage in various applications, including:

• Gravure printing
• Flexo graphic printing
• Offset printing

Modern printing rubber rollers are competent enough

These have been designed and manufactured keeping in view the dynamics and specifications of leading printing machines that are in use in industry, including:

• Heidelberg
• Komori
• Mitsubishi
• KBA
• Adast

Custom printing rubber roller

The printing rubber roller manufacturing in India is witnessing positive growth, riding on rising socio-economic activities. A few companies in India hold professional expertise to provide custom-made industrial printing rubber rollers. These are in line with the industry-specific requirements and specifications, including diameter, thickness, and length. 

If you are looking for a custom-designed roller, start exploring the expertise of popular and leading companies. As quality impacts production, never settle for low quality. 

End your search for an excellence-driven printing rubber roller with Arvind Rub-Web

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industry-first to its credits.

“Excellence means setting benchmarks, without telling others”, this adage has been at the centre of our corporate strategy. Starting with a mere two industrial rollers in the beginning, over the years, we have thrived from the wealth of experience and now boast of 100+ product range and presence in 52+ countries!

Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, and core saver/core restorer among others.

Read More