Only a quality steel roller and pneumatic air shaft help companies to scale up their business

The rollers are designed keeping in view their applications in a range of industries. Quality assumes significance here as inferior quality could jeopardize the production process. As a result, companies emphasize the quality of a product. For businesses, it's important to ensure the quality of the product. A meticulously designed roller is energy-efficient, durable, and reliable. In this write-up, our focus would be to highlight the Steel Roller and a Pneumatic Air Shaft.

Unique features of steel rollers

Here are a few features of a roller:

• Premium quality stainless steel utilized as the base metal
• Resistant to fire
• Resistant to corrosion and chemicals
• Sturdy design
• Low maintenance
• Optimized performance
• Durable

Standard specifications

The metallic roller is available in a wide range of specifications. The standard specifications that are most sought after by industries include:

Specification

• Length: 100 mm to 8000 mm
• Diameter: 100 to 600 mm

The specification may vary from company to company. Few companies also deliver custom-made solutions.

What is a custom-made solution?

Client’s specific requirements and industry remain at the core of business while working on custom-made solutions. The solution is a bit costly as specific machines and tools are required to manufacture the product. Since it requires the expertise of the highest order and a particular set of machines and tools, only a few hold the competency to deliver a similar solution.

A team led by an expert

Industrial applications

The industry-centric steel roller has found prominence in numerous industries for offering a wide range of applications. Here are a few industries that capitalize on the sturdy roller for scaling their business operation:

• Steel
• Plastic
• Paper
• Textile
• Tyre
• Packaging

Besides, there are plenty of other industries that capitalize on this industrial product to seamlessly operate their production lines.

Pneumatic Air Shaft

Let's move towards another critical subject of this write-up. The shaft offers quality gripping force. Considering its application, the machine is developed and designed with greater structural strength, at the same time, a powerful expansion mechanism is also ensured. Why this feature? Because such features will help the machine to handle the heaviest roll weights at high web speeds.

Prominent features and benefits 

Before jumping to any conclusion about the machine or if you have made up to procure a pneumatic air shaft for your production line, consider a few salient features:

True concentric expansion

The true concentric expansion is one of the salient features of the shaft as it minimizes roll bounce and vibration in heavyweight and high-speed applications.

Fail-safe operation

Since the lugs are mechanically locked, the shaft continues gripping without fail. These features help to maintain fail-safe operations. 

Independent lug action

Each lug set of a pneumatic air shaft gets activated through separate cam springs. This facilitates the core shaft to grip uniformly even when core variations are present. This can even be possible when cores do not cover all lug sets.

Positive lug retraction

The presence of a sophisticated mechanical system ensures that lugs retract completely. As a result, the shaft never sticks in cores.

Spare parts and accessories of the shaft

There are a host of sophisticated spare parts that are assembled to form a pneumatic air shaft, these include valve, hose assemblies, protection strip, brass inflator end, inflator chuck, rubber nozzle end, continuous rubber, lug, inflator Chuck, split clamp, inflator Gun and standard inflator stem.

Industrial use

As there are numerous benefits of the shaft, it has found usage in several industries. These include packaging, textile, paper, plywood, and tyre among others. A few companies also deliver custom-designed solutions.

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Why do manufacturing companies use Flexo Printing Rubber Roller?

Those who are working in manufacturing industries, like packaging, paper, plywood, and tyre among others are aware of the importance of flexo printing rubber roller. In this concise blog, we are making efforts to share with you the intricacies related to the important machine of the manufacturing industry. However, before we move forward, the importance of rollers assumes significance. Because, for unawares, it’s a new term. Therefore, let’s understand business-centric rubber rollers.

Why do companies use industrial rubber rollers?

The rollers have found usage in many manufacturing processes across the globe, including our own India. These play important role in different types of manufacturing processes of industries, such as textile, film, sheet, paper, tyre, packaging, and printing. The industrial rubber rollers have found usage in the application that requires a high degree of contact and holding friction. In addition, in material processing applications that demand soft touch.

It appears the picture is crystal clear now. Let’s now move towards the key subject, the flexo printing rubber roller. 

Learning about flexographic printing rubber roller

 

As the name suggests, these types of rollers are integral to flexography and have found usage in flexographic printing. Despite the innovation and technological development, rollers can't be imagined without rubber. Rubber continues to occupy center stage in the flexographic printing industry.

According to industry experts, rubber coverings are applicable in numerous flexo areas, such as laser engraved plates, laser engraved cylinders, and fountain rollers. The rubber compound is the key here as numerous functions depend on its physical and chemical properties. Every rubber covering is unique in the sense that it has suitability for specific applications.

Application of the roller and flexo printing 

The roller has been designed for flexo printing on different types of packaging. For unawares, flexo printing is a printing process wherein printing application is implemented with flexible print forms. These print forms are also known as printing plates. As the basic raw material is concerned, it’s photopolymers. 

Why do companies prefer flexo printing? Do you have any idea? This is one of the most popular and reliable printing processes in the packaging sector. Mid-size to MNCs and business conglomerates prefer flexo printing. It creates the finest print quality on a wide range of printing substrates

Salient features of the roller

The industry-centric roller has been identified with many salient features. These include: 

• Returns to its original shape, if distorted during application
• Resistant to chemicals
• High tensile strength
• Resistant to wear and tear
• Resistant to scratching and bumping
• High coefficient of friction
• Swiftly compensates to small changes that occur in machines precision
• Ink affinity

Custom solutions

A few manufacturing companies in India hold the expertise to manufacture custom solutions as state-of-the-art infrastructure is a must. Furthermore, a team of expert engineers and technicians is also necessary to meet the specific demands of customers. If you are looking for a custom solution for your manufacturing unit, make sure you connect with a company holding professional experience in custom solutions. 

Conclusion

Rely only on leading brands. Quality matters in this era of cutthroat competition. In this era of technology, you have plenty of options to find the perfect roller manufacturing company for your manufacturing process. The solution is just a click away from your laptop/ mobile. Browse a few web portals. Afterward, get in touch with a leading company with credibility and industry experience.

Let’s collaborate…

Explore Arvind Rub-Web Controls

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industry-first to its credits. "Excellence means setting benchmarks, without telling others", this adage has been at the center of our corporate strategy.

Our quality-focused, industry-centric product range includes flexo printing rubber roller,

industrial rubber/ebonite/metal rollers,hard-anodized aluminum roller, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, lug type air shaft, and core saver/core restorer among others.

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