What is an Air Shaft? What are its applications in manufacturing industry?

Over the years, technology has evolved extensively. Its impact can be observed in a wide range of manufacturing industries, including packaging, steel, paper, etc. Manufacturing processes are being redefined and redesigned leveraging the new age technology. Air Shaft, an integral part of a wide range of industries hasn’t remained unaffected.

Before making a deep dive into the significant subject, let’s do   

Understanding Air Shaft

  

As mentioned earlier, an Air Shaft is a mechanical device or machine integral to manufacturing sector. The device is also known in the industry circles as “Air Mandrels,” “Air Bars,” and “Air Expanding Shaft”. So, next time when your engineer friend asks you about Air Expanding Shaft, then don’t get puzzled with the name. It’s just another name for Air Shaft.        

The device is being used during manufacturing process for fitting the core onto material surfaces, materials such as paper, card, and plastic film are wound there. Since being expandable, it’s embedded with swift and firm attachment features. Concurrently, during the process of fitting into a core, when the winding of the product gets completed, it’s ready for deflation function, helps in easy removal of the shaft.   

An Air Shaft is tailor-made for handling winding reels in the processing of web-fed materials.           

Why does the Air Shaft called as Air Expanding Shaft?         

This is again an important question often raised. It’s high time to unravel the mystery. The reason is – on fitting into a core, due to design and functionality; the product can be easily expanded. As captured earlier, the device can be easily deflated in order to remove shaft once the winding of the product is through.      

Technology-driven design has further lifted the efficiency, making them ideal for mounting onto bearing housings. It facilitates smooth winding and unwinding of rolls of stock material, at the same time minimum of equipment down time.     

Types

There are two types

Air shaft is a machine part or shaft which tightens the core or roll on filling air. Air Shafts are of two types:

Contains Inflatable Rubber tube inside also called Lug shafts.

Which contains bladder multiple outside also called Multi-tube Shaft .

Advantages of Air Shaft for manufacturing

Before moving to advantages, here’s a pivotal reason to leverage the device. It’s efficient in griping the core, without causing any damage, at the same time lends a remarkable interface to control the web with the support of motors & brakes.     

As far as efficiency is concerned, it can be determined from the fact that the product is reliable to be used on a wide range of converting machines. Don’t assume that the description is kind of glorification of the widely used product. A slitting machine or slitter rewinder is a classic example to depict the significance of the industrial product. Using the Air Shaft, slitting machine fabricates large rolls of material into smaller rollers and pieces.   

Latest technology embeds a brilliant feature into the device, it’s efficient to amend according to speed variations and core widths.        

Features

With the objective to make the product user friendly, its design and operation have been kept uncomplicated. It doesn’t require a skilled person to operate. It’s easy to install. Design and material may vary from one Air Shaft Manufacturer to another.  

Custom-built designs

A few Air Expanding Shaft, Manufacturers, India hold expertise to offer a custom-built solution. Search engine support can be derived to reach out to experts offering custom-built designs.

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What are the ways to clean Rubber Rollers? How to prolong the durability of Rubber Roller?

Over the years technology has been at the driver’s seat in a wide gamut of industries, including industrial Rubber Rollers. Technology-driven companies are way ahead of their competitors, adapting modern technologies they reap substantial benefits from the technology executed.          

The Rubber Roller manufacturing companies aren’t lagging behind. In fact, many of them are harnessing the technology to scale up their production cycle and manage myriad processes seamlessly.

Before shifting gears to the pivotal subject, let’s strive to comprehend the Rubber Roller in short!

                      

Understanding the Rubber Roller

Industrial Rubber Rollers are being capitalized for different functions in manufacturing processes, including embossing machines, graphic art, laminating machines, offset printing, spreader, and laminator among others. Moving on to the manufacturing industries leveraging the roller, these include paper industry, plastic industry, textile mills, tyre, and lamination among others.  

The industrial Rubber Roller is a sophisticated product crafted with precision using modern tools and technology. In layman’s language, it’s an elastic material covering the core which is made up of metal or any other material.   

Why clean the Rubber Roller

Regular maintenance and cleaning of the product optimize durability. Being a businessman you are familiar with the significance of durability for a company. Increased durability directly impacts the growth of the company. A substantial amount of money could be saved merely through proper maintenance of the product.  Well, look no further, let’s now move on to the pivotal subject – how to prolong the durability of Rubber Roller?

Optimizing the durability of Rubber Rollers          

Cleaning and wiping

Instill this habit among the workforce, clean and wipe the roller at the end of the day on regular basis. This simple yet powerful habit would facilitate in eliminating unwarranted dust and dirt. Several industrial roller companies in India have integrated this process at their manufacturing facility. Before cleaning the roller, make sure you hold basic knowledge of the rubber compound, surface, and hardness. Otherwise, what will happen, certain chemicals might wreak havoc on the rubber surface. Your vendor can help you out with impeccable information.

Source: https://arvindrubber.wordpress.com/2021/06/14/what-are-the-ways-to-clean-rubber-rollers-how-to-prolong-the-durability-of-rubber-roller/

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Industrial rollers are the backbone of manufacturing industries

The title of the article says it all! Industrial rollers are the backbone of the manufacturing sector. Industries cutting across domains and verticals rely on the product to perform a wide range of applications flawlessly.

Scientific innovation and evolution have played a critical role in shaping the transformation of rollers, from leather, wood, and metal, the product has gone for a sweeping change. Metal and rubber bonding has been instrumental in the evolution of an innovative range, the rubber roller or the industrial rubber roller. Metal remains at the nucleus, while rubber endures the brunt of the surface contact and force of friction.        

In this concise blog, I’m striving to bring forth the significance and unique features of industrial rubber rollers. I’m quite sure; the humble attempt will expand the knowledge base of many!

        

What's the industrial roller

An industrial is a metallic shaft, cylindrical in shape. The shaft could be made up of aluminum, steel, and hosts of other materials. The metallic shaft is provided with the requisite covering. Based on the covering, the industrial rollers are named. A metallic shaft with a rubber covering is called a rubber roller.   

Types of industrial rollers     

Depending on the metallic coating, industrial rollers have been classified into various types, these include a Rubber Roller, Ebonite Roller, Guide Roller, Teflon coated Roller, Glue spreader Roller, HCP Roller, and Nip Noller among others.   

Quality parameters  

Industrial rollers are identified with impeccable features. The industrial Rollers manufacturers, India adhere to a stringent quality policy to ensure quality as per the market standards. A few of the prominent parameters include:    

• It should be stable and non-reactive    
• The material of the roller should be firm and stable
• The surface of the roller should be uniform    
• Precision driven dimension should be there   
• Performance should be measured on industry parameters   

Industrial Applications  

Industrial rollers are phenomenal. They are being leveraged to perform a wide range of industrial applications, including:          

• Gravure printing (Printing)
• Flexo graphic printing (Printing)
• Solventless lamination (Lamination)
• Eliminates wrinkle
• Removes slack edges
• Dye stuff

Rubber roller

The evolution of rubber rollers has been a defining moment for the manufacturing industry. Their characteristics are suitable for a wide gamut of industries. The rubber roller is an obvious choice for the manufacturing industry. Rightly so. While metal is inclined to corrosion, on other hand, rubber is resistant to corrosion and harsh weather conditions. Since the rubber is agile in nature, it withstands heavier weights.                

Here are a few unique features of the product:         

• Doesn’t undergo any chemical reactions, therefore the shaft shape remains intact    
• Resistant to distortion. Comes back to its original shape  
• Embedded with high friction coefficient, makes it ideal for industry
• Surface quality is resistant to scratching    
• Doesn’t require any specific professional training to use and install

Printing Rubber Rollers

The industrial roller is tailor-made for gravure printing and flexo printing to name a few. The printing rubber rollers are being leveraged in several industries, including paper, textile, and printing among others.       

Industry application  

Industrial rollers are being leveraged in a wide range of industries, including Paper, Tyre, Packaging, Steel, and Plywood among others.    

Custom-designed industrial rollers       

A few companies in India have mastered the art of customization. Arvind Rub-Web Controls Ltd. is a prominent company offering a wide range of industrial rollers. An unmatched industry experience of four decades has equipped the company to offer custom-designed industrial rollers. Export to 50+ countries validates their market niche. The company has many first to its credit, owing to its unmatched niche; it’s rightly called one of the pioneers in the industrial rubber sectors.         

An expert team headed by a senior professional evaluates the proposal of a custom-designed product. The team comprehensively dissects and evaluates the requirement. Enters into a dialogue with the client. Upon continuous discussion with each other, the team reaches a conclusion, comes up with a design prototype. The design approved is then sent to the custom-designed manufacturing team.

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